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Breakage Detector - List of Manufacturers, Suppliers, Companies and Products

Breakage Detector Product List

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Tool breakage detection device

Adopting a stepping motor! Achieving ultra-long-term operation through unique control design.

We would like to introduce our "Tool Breakage Detection Device." By ensuring the detection of breakage in drills and other tools with ultra-long operational hours, we simultaneously achieve cost reduction and improved productivity in parts processing. By adopting position detection using a magnetic encoder, it becomes possible to set the detection angle and detection speed arbitrarily with a single type of sensing head, allowing it to adapt to various environments and conditions. 【Features】 ■ Capable of ultra-long-term operation ■ Arbitrary changes to angle and speed settings ■ Gear and coupling-less structure ■ Replaceable waterproof seal *For more details, please refer to the PDF document or feel free to contact us.

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Tool Breakage Detection Device 'FEM' for Reliable Detection of Breakage

By newly introducing a stepping motor and a coupling-less structure, we enable improved production efficiency of manufactured parts and reduced purchasing costs for sensing heads!

The tool breakage detection device from Kyokuto Machine Tool has successfully achieved a longer lifespan by incorporating a stepping motor and a gear-coupling-less structure. Additionally, the exchange span of the sensing head has been extended, resulting in improved production efficiency of manufactured parts and cost reduction due to lower purchasing costs. Furthermore, by rotating the needle attached to the tip of the sensing head, breakage can be reliably detected through contact with the tool, allowing the machine to be stopped instantly. 【Features】 ○ Reliable breakage detection ○ Physical contact detection ○ Simple setup of the control unit ○ Simple control circuit ○ Cost reduction For more details, please contact us or download the catalog.

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FEM System "Tool Breakage Detection Device Model for 1 Axis"

Easily attachable to machine tools, it reliably detects breakage of drills and taps from φ0.2.

The "Tool Breakage Detection Device Model for 1-Axis" is a detection system that is completely different from methods such as AE, proximity switches, and current methods. It is used in mass production machines such as "NC automatic lathes," "NC drilling machines," and "multi-axis drilling machines" to prevent losses due to tool breakage. Additionally, by utilizing the unique detection principle of the "FEM system" and its feature of immediately stopping the machine in the event of breakage, there are potential benefits in a wide range of application fields. 【Features】 ■ Instantly stops the machine if the tool breaks ■ Compensates for the shortcomings of methods such as AE, proximity switches, current, and photoelectric tubes ■ Can be installed on various machines ■ Built-in microcomputer *For more details, please refer to the PDF materials or feel free to contact us.

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[Comparison between the latest version and the current version] Tool breakage detection device 'FEM'

Achieving detection counts (lifespan) that are ten times higher than conventional methods, and freely adjusting ten detection angles with a single sensing head! Improving production efficiency and reducing the hassle of replacements.

The latest tool breakage detection device, 'FEM', has successfully achieved a longer lifespan by incorporating a stepping motor and a gear-coupling-less structure. Additionally, the exchange span of the sensing head has been extended, resulting in improved production efficiency of manufactured parts and cost reduction due to lower purchasing costs. Furthermore, by rotating the needle attached to the tip of the sensing head, breakage can be reliably detected through contact with the tool, allowing the machine to stop instantly. Below is a comparison between the latest version and the current version: 1. Detection frequency (lifespan) is over 10 times greater than conventional models (current product approximately 1 million times). 2. The detection angle can be freely adjusted in 10 stages with a single sensing head (the current version requires separate purchases for each detection angle). 3. The rotation speed of the sensing head can be adjusted. 4. The waterproof seal at the rotation axis of the sensing head can be replaced. 5. The settings of the control unit can be operated smoothly from the front panel. 6. IoT compatibility enables counting of OK and NG results. For more details, please contact us or download the catalog.

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